Operations Software

See what's happening on your floor right now.

Not in the next report. Not after someone compiles the spreadsheet. Right now.

  • Real-Time Job Tracking
  • Shop Floor Dashboards
  • Exception Alerts
STATION01STATION02STATION03STATION04?REAL-TIME VISIBILITYLAYERFLOORDASHBOARDEXCEPTIONALERTSSHIFTREPORTSERPSYNCCAPTURE-01SECTION J-J — SHOP FLOOR VISIBILITY ARCHITECTUREJPL · DWG-0605 · REV A

You have reports. You still can’t see what’s happening.

The ERP has job status. The dashboard has yesterday’s numbers. The shift report gets emailed at 7 AM and describes what happened the day before.

But when a job falls behind at 10 in the morning, you find out at 2 in the afternoon, when the downstream team comes looking for parts that aren’t ready. By then you’re scrambling, not managing.

The floor runs on tribal knowledge. Status lives on whiteboards updated when someone remembers. Job updates travel by phone call. Your most experienced supervisor knows where things stand because they walked the floor three times today. That’s not a system. It’s a person filling a gap.

What visibility actually requires

More dashboards built on the same stale data don’t help.

Real visibility comes from capturing the right events at the right point in the workflow and getting that information to the right person before the situation has already changed. That means the floor has to be a place where status gets recorded, not just observed.

The problem isn’t that your ERP doesn’t track jobs. It’s that the friction of recording an update is high enough that it doesn’t happen in real time. By the time someone enters the status, the job has moved on.

Visibility software has to fit how work actually gets done: fast check-ins, simple interfaces, no learning curve for the person on the floor.

What it looks like in practice

Before: the supervisor knows where things stand because they walked the floor three times this morning and asked around. A job falls behind at 10 AM. The downstream team finds out at 2 PM when they go looking for parts that aren’t there. The shift report, emailed at 7 AM, describes yesterday.

After: status updates happen at the station, in seconds, on a tablet or terminal mounted where the work happens. The floor dashboard reflects it immediately. When a job falls behind schedule, an exception fires automatically. The supervisor sees it from their desk. The downstream team sees it. Nobody has to go looking, and nobody has to remember to record it — because the interface makes recording faster than not recording.

That last part is the design constraint everything else flows from. Visibility software that creates friction on the floor doesn’t get used. Capture has to be faster than the workaround.

What we build

  • Digital job travelers and work orders that replace paper, accessible from a tablet or terminal at the station
  • Real-time job status boards visible across the floor, updated the moment a status changes
  • Exception alerts when a job falls behind schedule, a quality check fails, or a machine goes down
  • Capacity views that show actual versus planned across shifts, without requiring a manual reconciliation
  • Mobile check-in tools for field technicians and crews working across multiple sites
  • Supervisor dashboards that show the whole floor at a glance without requiring a floor walk

How it connects to your existing systems

We don’t replace the ERP. We build the interfaces your team actually uses on the floor, at the point where work happens.

Events recorded on the floor write back to whatever system of record you have. The ERP stays authoritative. But now it’s being fed accurate, real-time data from the people doing the work, not a batch update entered at the end of the shift.

What's happening on your floor right now?

If the honest answer is "I'm not sure," that's the gap we close. Thirty minutes to assess where visibility breaks down and what real-time capture would look like.

Start a Conversation