Field Notes: Articles

Ideas worth building on

Thinking on operational software, AI systems, and the craft of building complex products.

Manufacturing operations leader evaluating AI readiness across connected systems and data sources
October 5, 2026
Why Your Manufacturing AI Investments Are Failing (Before They Even Start)

98% of manufacturers are exploring AI, but only 20% are ready. Here's why the gap exists and how to close it.

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Manufacturing operations room showing autonomous AI decision-making systems, real-time dashboards, and production optimization workflows
October 1, 2026
Deploying Autonomous AI in Manufacturing: What Actually Works in 2026

Why 86% of AI agent pilots never ship. What separates the projects that work from the ones that fail - and how to know if your operation is ready.

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A manufacturing supervisor reviewing operational dashboards with real-time data insights instead of spreadsheets
September 28, 2026
Start With Your Constraint: Why Bottleneck-First Thinking Changes Manufacturing Software

Why manufacturing leaders who fix their biggest bottleneck first get faster results and better ROI than those who try to solve everything at once.

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Manufacturing operations team iterating on custom software post-launch to improve adoption and ROI
September 24, 2026
After You Build It: Why Post-Launch Iteration Is Where Custom Software Makes Money

Launch isn't the finish line. Six months of iteration is where your custom software actually creates ROI. Here's how winners iterate.

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Manufacturing control room with integrated software systems
September 21, 2026
The Hybrid Approach: Why Manufacturers Are Ditching All-Custom and All-COTS in 2026

Why the best manufacturing software strategy combines off-the-shelf and custom solutions. Know when each wins, and how to scope without bloat.

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Manufacturing floor with AI monitoring systems showing data flow and human oversight integration
September 17, 2026
Why Manufacturing AI Pilots Fail to Reach Production - And How to Fix It

77% of manufacturers test AI, but pilots rarely reach production. The real problem: 100% accuracy expectations, no human handoff design, and scope creep. How to break the pattern.

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Manufacturing floor with interconnected operational workflows and real-time data coordination
September 10, 2026
Beyond Task Automation: Why Manufacturing Needs Agentic Orchestration

Discover why manufacturing automation keeps failing to deliver ROI, and how agentic orchestration is changing the equation.

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Manufacturing operations manager checking real-time inventory and supply chain visibility against ERP stock counts
September 9, 2026
Inventory and Supply Chain Visibility: Why Your ERP Count Is Always Wrong

Your ERP says you have 40 units in stock. The shop floor knows 12 are already committed to a job nobody's logged yet. Here's why manufacturing inventory counts drift and how to close the gap.

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Manufacturing quality control inspector tracing a part's production history through a traceability software system
September 8, 2026
Traceability Software for Manufacturers: What Auditors Actually Ask For

Quality control traceability isn't a nice-to-have dashboard, it's what an auditor asks for by name. Here's what real traceability requires and why spreadsheets stop working at scale.

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Manufacturing engineer viewing MES and SCADA system data connected to ERP dashboards on a shop floor terminal
September 7, 2026
MES/SCADA Integration: Naming the Systems Behind 'Real-Time Visibility'

Real-time shop floor visibility runs on MES and SCADA integration. Here's what those systems actually do, why they usually don't talk to your ERP, and how to connect them without replacing either.

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Manufacturing floor with AI agent processing real-time production data, translating between legacy ERP systems and autonomous decision-making workflows
September 7, 2026
Why Your ERP Can't Run Agentic AI (And What You Really Need)

Your ERP has data. But agents need real-time workflows, autonomous execution, and clean data architectures ERPs weren't built for. Here's why you need operational software to make agents work.

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Manufacturing maintenance technician reviewing equipment health data on a dashboard before a failure occurs
September 6, 2026
Predictive Maintenance: The Data Is Already in Your ERP

Most manufacturers already capture the data predictive maintenance needs. The problem isn't sensors, it's that nobody built the pipeline to surface a warning before the breakdown.

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